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Main Features
▪ Workcell with Roller Forming unit: Net weight 250 Kg - Width 1200 mm - Depth: 800 mm, Height: 2190 mm
▪ Process Module: Roller forming
▪ Power Unit without roller head: Net weight 28 kg - Dimensions Length min. 874 mm - Diameter 120 mm
▪ BFR-RN-231, Column, incl. height adjustment and table
▪ EK2-325.50, Riser plate to column by 100 mm
▪ Table frame built from aluminum profile with lockable swivel castors
▪ Control cabinet mounted on the side
▪ Enclosure with lift door at front including safety interlock
▪ Manual control box mounted on the frame
▪ HMI-Monitor (PC) with HPPi-Software installed
▪ EK0-360, adjustable task light, LED
▪ Control Cabinet: Net weight 56 kg - Dimensions 800 x 762 x 311 mm
▪ Power supply: 3x380 to 480 VAC (45-65 Hz), 16A overload protection

Standard Version
▪ Power unit with all sensors and corresponding process module
▪ Cable set between power unit and control cabinet
▪ Automatic spindle lubrication
▪ Two threaded rings
▪ Control Cabinet, complete
▪ HPPi PC-Software based on Windows 10
▪ UDP communication module for process data upon request. No charge
▪ Safety standard PLe/SIL 3
▪ EC Declaration of conformity for machinery 2006/42/EC
▪ Assembly instruction and manufacturer’s test certificate (force and path) at first delivery enclosed on paper▪ in English
▪ Operating Manuals and Software enclosed on electronic media (USB) in English
▪ CE Declaration of Conformity

Technical Specification
Power Unit
▪ Forming Force: 1.5 to 15 kN
▪ Linear Stroke: 0 to 100 mm
▪ Rotation Speed: 0 to 1000 min-1, servo controlled
▪ Linear Speed: 0.05 to 140 mm/sec, servo controlled
▪ Easily exchangeable process module (radial, tangential, orbital, roller forming)
▪ Integrated mechanical overload protection
▪ Coaxial load cell (DMS) with amplifier allows true force measurement
▪ Position measurement via two independent systems integrated
▪ Integrated temperature measurement on motors, servo drives monitors temperature
▪ Slim, straight design with internal cable routing
▪ Standard lubrication of the spindle, software monitored and controlled

Control Cabinet, complete and including
▪ Integrated fans for cooling
▪ Servo drives, power supplies, transformers, integrated safety PLC, IP/Ethernet & USB port
▪ Main Switch in side wall
▪ CE Standard, IP50▪ rating

Optional - not included in this proposal
▪ Control Cabinet according to UL-Standard
▪ Main Switch through the door

Connectivity
▪ Ethernet/IP and USB 3.0 port
▪ Cable set between power unit and control cabinet 2.4m (see option below)
▪ Existing connections on the control cabinet:
▪ X111: Socket for Working light, Reserve
▪ X121: Socket for Lubrication of spindle and riveting head
▪ X131; Socket for Door, Safety barrier, Sliding table
▪ X141: Socket for External Safety/Reset; Alternative a; > Delivery condition / b; > Configurable by customer
▪ X151: Socket for Emergency Stop external
▪ X161: Socket for PLC Interface, Start, program selection, HPPI OK/Ready, Riv OK/NOK
▪ X171: Socket for Manual Control Box
▪ HMI Monitor 10.4 and manual control box

Optional - not included in this proposal
▪ X161; PLC-Interface
▪ Cable set between power unit and control cabinet 5.0 m

Software HPPi
▪ Based on Windows 10 (64 bit) with integrated TeamViewer for remote access
▪ Program- and process data management with process curve visualisation
▪ Process data evaluation with feedback of OK/NOK status
▪ Work piece detection, various types of process start recognition (NA) selectable
▪ Password protection for different access levels
▪ Process parameter: Forming time, Forming path, Forming force, Spindle path, Linear- and Rotational speed
▪ Display of machine status information for diagnostics and alarm display/acknowledgement
▪ Software can also be used offline for diagnostics
▪ Predefined master programs available, can be copied and customized
▪ Manual operation with separate input screen
▪ Logging of all process data on internal PLC, on USB Memory stick or on the company network
▪ Graphical display of process curves and data, individually adaptable
▪ Download of programs, data and curves for storage or diagnosis
▪ Ethernet IP interface as standard, UDP Protocol for process data available
▪ Software only works with �߱����� ELECTRIC Products. No experience of servo drive programming required.

Optional - not included in this proposal
▪ OPC/UA Communication available (On request and with clear definition of the requirement)

Process module for Roller forming
▪ FORCE for EB03 or EB15
▪ Size 2▪ Diameter 80 mm
▪ Adapter for roller forming head

Optional - not included in this proposal
▪ Roller head with 2, 3 or 5 Rolls - custom made FORCE available
▪ Roller head with or w/out down holder
▪ Process module for Radial, Tangential or forming
▪ Extraction tool for exchange of process modules

Product and user training
▪ Training in case of a first time installation is mandatory. Training can take place at �߱����� or at customer site.
▪ 1 day training through �߱����� technician is included in the machine price for machine integrator. In the case of training at customer site, machine integrator is responsible for travel time cost, travel cost & living accommodations. Offered costs will be based on customer location.
▪ Machine builder is responsible for cost for additional days of training
▪ 1 day training through �߱����� technician is included in the machine price for end user. In case of training at customer site, the end user is responsible travel time cost, travel cost & living accommodations. Offered costs will be based on customer location.
▪ In case there is no machine integrator involved, two days of training are included for end user.
▪ In case training does not take place, tele support (Support via telephone TeamViewer, TEAMS, etc) will not be available.

Subject to change.